Manufacture of molds for aluminium die-casting

PRODUCTION OF DIE-CASTING MOULDS

What has been analysed and designed in the technical office comes to life in our production department: the place where the ideas and the technical drawing are realized.

In the last few years, the production department went through a remarkable development: we have state-of-the-art machines and technologies aimed to bring both qualitative and economic advantages. We are aware of the ongoing evolution of the market, and this is way we keep updating our competences and equipment, to always keep up with the times.

Costruzione stampi pressofusione e lavorazione

In terms of Industry 4.0 we implemented new data-analysis and tracking tools, in order to be able to better handle the scheduling of the production and costs containment.

MAIN PHASES OF PRODUCTION

The first step to deal with before starting the production is to accept and check the incoming raw material: different types of steel that have been chosen to realize the mould and its components.

ROUGH-MACHINING PHASE

The rough-machining phase is the first approach to the steel: the raw block of the dies starts to be rough-hewed. In addition to this kind of manufacturing, the thermoregulation circuits are realized, as well as possible discharge holes. The dies are finally sent to our long-lasting reliable partners for the heat treatment.

FINISHING PHASE

After the heat treatment phase, the actual finishing of the dies takes place on CNC 5 axis machines. This step of the manufacture requires a lot of attention and precision, as it produces what will be the definitive cavity insert.

DIE-HOLDER MANUFACTURE

The die-holder, produced internally as well, has the function to contain the dies and possible radial slides, and it guarantee structural robustness to the tool.

ACCESSORY COMPONENTS

Finally, accessory components are produced. They allow to definitively complete the mold, making it functional in the ejection system of the piece, the hydraulic and electrical parts.

Production Capacity

1300x1500 mm

We have technical solutions that allow us to produce moulds for aluminium die-casting for dimensions up to 1300x1500 mm, for die-casting machines up to 1600 tons.

10.000 Kg

The handling equipment of pieces between the different departments has a capacity of 5.000 Kg

Machinery

OMV ACTIVE MEGA

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DMU 125 P4 DUOBLOCK

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DMU 80 P4 DUOBLOCK

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SACHMANN TRT 315

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Mikron UCP 5 assi - 800x600x600

Bridgeport 800x600x600

Bridgeport 1300x750x700

Bridgeport 1500x800x500

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Gallery

Here some images taken inside our moulds’ production deparment. CNC 5 axis machining centers, lathes, milling machines and other machines used for the production of molds for aluminium die-casting.

Bridgeport Macchina CNC per stampi pressofusione

Bridgeport VMC Macchina CNC per stampi pressofusione

Mikron UCP Macchina CNC per stampi pressofusione